Lead Wire Extrusion Line

The Wire Extrusion Machine converts cylindrical billets cast to precise, customer specified dimensions into continuous wire of the intended diameter using a controlled extrusion and drawing process. Produced wire meets strict dimensional and surface quality requirements, making it suitable for downstream equipment such as airgun pellet machines, buck shot machines, and lead core machines.

Built for industrial reliability, the system features precision die sets, adjustable reduction ratios, and temperature controlled zones to ensure consistent metallurgical properties and minimal surface defects. An integrated automated coiling/wrapping unit handles the finished wire, neatly spooling it for transport or immediate feed to production lines—reducing manual handling and speeding up line changeovers.

The machine’s PLC based control allows programmable production recipes, real time process monitoring, and rapid tool changeovers for different wire diameters. Optional inline measurement and quality checks (diameter gauges, surface inspection, and tension control) further guarantee repeatable outputs and reduce scrap. Designed for easy maintenance, it includes quick release tooling, accessible service points, and safety interlocks to protect operators.

Ideal for manufacturers who require high quality lead wire for ammunition and related products, the Wire Extrusion Machine delivers consistent mechanical and dimensional performance, lower labor costs through automation, and smooth integration into both standalone and fully automated production lines.